China Radiator Fin Machine manufacturer

Electric Roller Screw Mesh Belt Furnace 500 Kg/H Carburizing Productivity

Product Details:
Place of Origin: Jiangsu, China (Mainland)
Brand Name: WONDERY
Certification: CE
Model Number: RCWC9-80* 800*10
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiable
Packaging Details: Nude package for big parts, steel case or plywood case package for spare parts and accessories, PE weaving film for control cabinet
Delivery Time: 150 Days
Payment Terms: L/C, T/T, D/P
Supply Ability: 10 Set/Sets per Quarter

Detail Information

Name: Mesh Belt Furnace Application: Nails, Screws, Bolts, Auto Fittings
Total Power: 640 Kw Main Refractory Lining Brand: About 38m
Mesh Belt Size: 800*8000*10mm Production Capacity: 500 Kg Per Hour
High Light:

mesh belt conveyor furnace

,

high temperature sintering furnace

Product Description

 

 

 

 

Electric Roller Screw Mesh Belt Furnace 500 Kg/H Carburizing Productivity

 

Application 

product: self tapping screws, drywall screw, concrete nail and bolts.

 process: carburizing, nitro-carburizing, bright quenching;

 productivity: about 500kg/h;

mesh belt size:800*8000*10mm 

Quenching: 400-750kg/h ( varying with the workpiece size, weight, stacking method, and other related conditions)

carburizing: about 500kg per hour; 

Quenching furnace: methanol+propane+ammonia;

Tempering furnace: air

 

 Main Features of Mesh Belt Furnace Line 

1 General Introduction

1.1 The mesh belt furnace heat treatment line combines the advanced technologies from Taiwan. Its key parts

are imported from overseas.

1.2 The mesh belt furnace production line is comprised of magnetic belt charging machine, pre-cleaning machine,

support roller quenching furnace, quenching tank, oil removing stand, post-cleaning machine, support-roller mesh belt tempering furnace, and electrical control system.

2.Features:

2.1 To meet the production needs of fastening parts, the mesh belt furnace employs Taiwan technology,

and improves its energy-saving effect in the area of refractory lining.

2.2 The production line employs low-voltage heating through the transformer to prolong the service life of the heating tubes.

2.3 The mesh belt is supported by the support rollers with synchronized movement so that the mesh belt bears a minimum tension.

2.4 The rollers are supported by special high-pressure sealed bearing.

2.5 The mesh belt is designed with abnormal transportation alarm device to assure the stable movement of the mesh belt.

2.6 The drip-in atmosphere is gasified by a gasifier and then sent into the furnace. The atmosphere is monitored and controlled continuously by an oxygen probe.

2.7 The hot mesh belt returns back to the entrance of the furnace and preheats the cold parts, which saves energy greatly.

 

Basic Parameters of Mesh Belt Furnace 

Total loading power: 640kw; power supply 3phase, 380v, 50Hz;

Total weight:60000kg;

 total length: about 38m;

 

Working temperature of Mesh Belt Furnace Line

 

Precleaning machine: 40~60℃;

quenching furnace:820~950℃;

quenching tank,60~90℃;

post-cleaning machine: 40~60℃;

tempering furnace: 200~450℃;

 

 

 

  Technical Parameters of Each Unit 

1.Magnetic belt charging machine

Mesh belt width: 700mm

 

 

2. Precleaning machine

Mesh belt width : 800mm

Tank volume: 2m3

3.Mesh belt type quenching furnace

Mesh belt width: 800 mm

Entrance length: 2000 mm

     Preheating belt length: 1500mm

  Working area length: 8000mm

  Effective height: 100mm

  

4.uenching oil tank

  Mesh belt width : 1200mm

Oil tank depth: 2000mm

Tank volume: 12 m3

 

  

5.Oil removing stand

  Mesh belt width : 1100mm

 

6.Post-cleaning machine

Mesh belt width : 1100mm

Tank volume: 2m3

 

7.Mesh belt tempering furnace

  Effective height: 130mm

  Mesh belt width : 1100mm

  Heating area length: 8000mm

 

 Production Line Power and Energy Consumption

1 power

Heating power: 380V±10%, 3 phase, AC, 50HZ;

Measuring and control system: 220V±10%, 50HZ

Heating system:about600kw;

Driving system power and other consumption spots: about 40kW

Power supply of the whole line: about 640kw;

Power consumption at normal working: about 300kW

2 atmosphere inlet pipe parameters

Methanol inlet pipe: 3-5 L/h ; ≥0.04 Mpa;

Propane inlet pipe: automatic control with supply ≤1000L/h; supply pressure ≥0.04Mpa;

Ammonia inlet pipe: 500L/h;

3 cooling water

Water quality: according to state standard low-calcium industrial circulating water;

Suspended substance: max 10mg /L;

Filter mesh belt hole size: max 0.3mm;

Inlet temperature: (max) 30℃(in summer)

Inlet temperature: (min)5℃ (in winter)

Temperature difference: 10℃

Inlet pressure: 0.2 Mpa

Max water consumption: about 80m3/h (circulating use)

4 Supplementary Equipment ( supplied by the buyer)

The cooled water tank and cooling tower are usually mounted outside the workshop

but near the production line. The cooling power capacity should be ≥80m3/h.

 

Mesh Belt Furnaces in our workshop:

Electric Roller Screw Mesh Belt Furnace 500 Kg/H Carburizing Productivity 0

 

 

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