China Radiator Fin Machine manufacturer

Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw

Product Details:
Place of Origin: JIANGSU
Brand Name: WONDERY
Certification: CE
Model Number: RCW-60*600
Payment & Shipping Terms:
Minimum Order Quantity: 1SET
Price: Negotiable
Packaging Details: Woonden Case Suitable for Sea Transportation
Delivery Time: 150 DAYS
Payment Terms: L/C, T/T, Western Union
Supply Ability: 50SETS /YEAR
Contact Now

Detail Information

Name: Mesh Belt Furnace Parts To Be Treated: Self Tapping Screw
Productivity: 150-280kg/h Quenching Temperature: 820~950℃
Total Power: 400kW Energy: About 37m
High Light:

mesh belt conveyor furnace

,

protective atmosphere furnace

Product Description

 

 

Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw 

 

Application of mesh belt furnace 

 product: self-tapping screw;

 process: carburizing, bright quenching and tempering;

 productivity: quenching: 150-280kg/h; 

Quenching furnace: methanol+propane+ammonia;

Tempering furnace: air

 

 

 

Features:

2.1 To meet the production needs of fastening parts, the mesh belt furnace employs Taiwan technology, and improves its energy-saving effect in the area of refractory lining.

2.2 The production line employs low-voltage heating through the transformer to prolong the service life of the heating tubes.

2.3 The mesh belt is supported by the support rollers with synchronized movement so that the mesh belt bears a minimum tension.

2.4 The rollers are supported by special high-pressure sealed bearing.

2.5 The mesh belt is designed with abnormal transportation alarm device to assure the stable movement of the mesh belt.

2.6 The drip-in atmosphere is gasified by a gasifier and then sent into the furnace. The atmosphere is monitored and controlled continuously by an oxygen probe.

2.7 The hot mesh belt returns back to the entrance of the furnace and preheats the cold partss, which saves energy greatly.

 

 Production Line Basic Parameters of mesh belt furnace

Total loading power: 400kw; normal power: 200kw; power supply 3phase, 380v, 50Hz;  

Total length: about 37m;

Total weight:40000kg;

 

 

 

 

Parameters of Each Unit of Mesh Belt Furnace Line

magnetic belt charging machine:

Mesh belt width: 700mm 

 

Precleaning machine:

Mesh belt width : 600mm

Effective length: 2400mm

Tank volume: 2m3

 

Vibration distribution machine

Exit width: 400mm

 

Mesh belt type quenching furnace:

Mesh belt width: 600 mm

  Inlet length: 2000 mm

  Preheating belt length: 1500mm

  Working area length: 6000mm

  Effective height: 100mm

 

quenching oil tank:

Mesh belt width : 1000mm

Oil tank depth: 2000mm

Oil tank length: 4200mm

Tank volume: 12 m3

 

Oil removing stand:

Mesh belt width : 900mm

 

Post-cleaning machine:

Mesh belt width : 900mm

Effective length: 2400mm

Tank volume: 2m3

 

mesh belt tempering furnace:

Effective height: 100mm

Mesh belt width : 850mm

Heating area length: 6000mm

 

 

Computerized Electrical Control

Electrical control cabinet (collective wiring)

Electrical control cabinet, 1000*700*2000mm,4 pieces;

The mesh belt furnace is controlled by the PLC system. The control system has the alarm for over temperature,

and level and driving fault, and also the safety interlink. There is one touch screen for observation of the real time working performance.

 

Configuration List of Mesh Belt Furnace Line 

No Item Q’ty Origin Notes
Magnetic Belt Charging Machine
1 Steel structure Q235 All From the market  
2 Hydraulic station 16Mpa/cm2, 2.2kW 1 set Shanghai  
3 Hydraulic cylinder ¢80*800mm 1 set Shanghai  
4 Vibration motor 250W 1 set Hai’an  
5 Magnetic belt SUS304 700*3450*1/1.5 1 set Kaisai Metal, Japan Sus304
6 Magnetic steel 28*26*8mm 1 group Nanjing  
7 Reducing gear 0.75kW 1 set Paiqi, Shanghai  
8 Chain and sprocket wheel P=25.4mm 1 set Suzhou  
9 Operation box 1 set Factory make  
10 Driving detection device 1 set Omron  
Pre-cleaning Machine
1 Common steel Q235 4mm All From the market  
2 Mesh belt 600*7200*1.5/2.5mm 1 piece Kansai metal, Japan SUS201
3 chain and sprocket wheel P=76.2mm All Suzhou  
4 Oil and water separator 0.37kW 1 set Imported technology  
5 Reducer 0.55kW 1 set Chengta, Taiwan  
6 Heating tube 380V/4Kw L=700mm All Suzhou  
7 Overloading protector 1 set Imported technology  
8 Special pipes All From the market  
9

Water jetting pump

IRG-50 2.2kW

1 set Hulian, Shanghai  
10 Bearing UCP/UCK 4 sets Nan’an, Fujian  
11 High pressure fan 0.75kW 1 set Yingda, Shanghai  
12 Thermal resistor PT100 L=700mm 1 piece Shanghai  
13 Driving fault detection device 1 set Omron  
Vibration Distributor
1 Common steel Q235 All Wu’han Steel and Iron Group  
2 Vibrator 150W 2 sets Shaoxing  
Quenching Furnace
1 Furnace shell Common steel Q235 8mm All From the market  
Heat resistant steel SUS310S All Japan  
2 Lining Heat resistant steel SUS310S All Japan  
High-aluminum fiber acupuncture blanket All Isolite, Japan  
Cera-blanket 1400 All Isolite, Japan  
Cera-blanket 1260 All Isolite, Japan  
Heat preservation board 1000 All Isolite, Japan  
Anti-penetration LBK23 All Isolite, Japan  
Channel brick LBK28 All Isolite, Japan  
Adhesive HAS1650 All Japan  
3 Heating tube Outer pipe ¢122*1225 38 sets Japan  
Core stand corundum 38 sets Yixing  
Heating element 0Cr21Al6Nb 38 sets Beijing  
4 Driving device Upper preheating area roller ¢50mm 5pcs Wuxi SUS310
Lower preheating area roller ¢87mm 3 pcs Wuxi SUS304
Upper heating area roller 19 pcs Wuxi SUS310
Lower heating area roller 7 pcs Wuxi SUS310
Rear driving roller ¢203mm 1 pc Wuxi SUS310
Heat radiation seat aluminum alloy 38 pieces Suzhou  
Bearing UCFL207 68 sets NSK  
Bearing UCF210 2 sets Nan’an, Fujian  
Chain and sprocket wheel P=19.05mm All Suzhou  
Reducing gear 0.75kW 1 set Chengta, Taiwan  
Mesh belt SUS314 600*18000*2/2.5mm 1 piece Kansai, Japan  
5 Furnace Inside heat resistant steel SUS310S All    
6

Atmosphere

System

Pipes All From the market  
Methanol Flow meter DK800 8 sets Changzhou Germann technology
Oxygen probe T/C-K-6 1 piece Marathon USA
Solenoid valve d=1/4 2 sets Burket Germany
Maintenance apparatus 1 set Factory-make  
7 Circulation fan

vanes+shaft SUS310

¢450mm

2 pieces WUXI  
Motor 1.5kW 2 pieces Teco, Taiwan  
Bearing UCFY211,209 2 sets for each NSK, Japan  
8 Transformer 380V/130-210V 4 sets Suzhou  
9 Thermal couple K type 1000℃ L=750mm 4 pcs Shanghai  
10 Driving fault detection device 1 set Omron  
Quenching Tank
1 Common steel Q235 6mm All From the market  
2 Mesh belt 100*14600*1.5/2.5mm 1 piece Kansai, Japan SUS201
3 Electrical heating tube 380/4KW L=900mm 9pieces Suzhou  
4 reducing gear 0.75kW 1 set Chengta, Taiwan  
5 Chain and sprocket wheel P=76.2mm All Suzhou  
6 Heat exchanger 12m2 1 set Suzhou SUS304
7 Overloading protector 1 set Imported technology  
8 circulating pump 4.0KW 1 set Hulian, Shanghai  
9 mixing pump 2.2KW 1 set Hulian, Shanghai  
10 Pressure gauge 0-0.5Mpa ¢60 2 pieces Suzhou  
11 High pressure fan 1.1kW 1 set Yingda, Shanghai  
12 Thermal resistor PT100 L=900mm 1 piece Shanghai  
13 Overloading protector 1 set Imported technology  
14 Driving fault detection device 1 set Omron  
Oil Removing Stand
1 Common steel Q235 5mm All From the market  
2 mesh belt 900*5400*1.5/2.5mm 1 piece Shuangxing SUS201
3 chain and sprocket wheel P=76.2mm All Suzhou  
4 Bearing UCP/UCT210 4 sets Nan’an  
5 Reducing gear 0.75kw 1 set Chengta Gear, Taiwan  
6 Overloading protector 1 set Imported technology  
7 Driving fault detection device 1 set Omron  
Post-cleaning Machine
1 Common steel Q235 4mm All From the market  
2 Stainless steel SUS304 All Japan  
3 Mesh belt 900*72000*1.5/2.5mm 1 piece Kansai, Japan SUS201
4 Heating tube 380V/4kw 6 pieces Suzhou  
5 chain and sprocket wheel P=76.2mm 1 set Suzhou  
6 Oil and water separator 0.37kW 1 set Imported technology SUS304
7 reducing gear 0.75kw 1 set Chengta, Taiwan  
8 Overloading protector 1 set Imported technolgoy  
9 Jetting Pump IRG-50 2.2kW 1 set Chuanyuan, Taiwan  
10 Pressure gauge 0-0.5Mpa ¢60 1 set Suzhou  
11 Special pipes All From the market  
12 Bearing UCP/UCK 4 sets Nan’an, Fujian  
13 High pressure fan 1.1kW 1 set Yingda, Shanghai  
14 Thermal resistor PT100 L=700mm 1 piece Shanghai  
15 Driving fault detection device 1 set Omron  
Tempering Furnace
1 Common steel 6mm All Market  
2 Air guide plate SUS304 All Shanghai  
3 Lining

Heat preservation brick

T6 0.6

All Yixing  
Silicate aluminum fiber 1260 All Shandong  
4 Heating tube 220V/1.5kW 81pcs Suzhou SUS304
5 Fan Motor 1.5kW 3 sets Teco, Taiwan  
Vane and shaft SUS304 3 sets Factory-make  
bearing UCFY211/209 3 sets each NSK, Japan  
6

Driving

Device

Support roller ¢50mm 32 pieces Wuxi SUS304
Bearing UCFL207 64 sets Kaifeng  
Heat radiation seat aluminum alloy 64 pieces Suzhou  
Mesh belt 850*22000*1.6/2.5mm 1 pc Kansai, Japan SUS304
Chain and sprocket wheel P=19.05mm All Suzhou  
Reducing gear 0.75kW 1 set Chengta, Taiwan  
7 Thermal couple K type 800℃ L=750mm 3 pcs Chongqing  
8 Driving fault detection device 1 set Omron  
Electrical control
1 Control cabinet 1 set Suzhou Plastic-sparying
Electrical Instruments
1 Digital temperature controller (pre-cleaning machine) DC1040C 1 set RKC, Japan  
Digital temperature controller (quenching furnace) DC1040C 5 sets RKC, Japan  
Digital temperature controller(quenching tank) DC1040C 1 set RKC, Japan  
Digital temperature controller(post-cleaning machine) DC1040C 1 set RKC, Japan  
Digital temperature controller(tempering furnace) DC1040C 3 sets RKC, Japan  
2 Paperless temperature recorder 8-points 1 set Japan  
3 Circuit breaker C65AD series All Siemens  
4 Contactor 3TB series AC 220V All Siemens  
5 Contactor 3TF series AC 220V All Siemens  
6 Relay MY2N AC 220V All Siemens  
7 Heat relay 3UA5040 series All Siemens  
8 AC ammeter 6L2-A All Suzhou  
9 AC voltmeter 6L2-V All Suzhou  
10 Power consumption meter DT862 series 1 set CHINT  
11 Indication light All Shanghai  
12 Rotary switch All Shanghai  
13 Buttons All Shanghai  
14 Proximity swtich E2E-X10ME1 5 pieces OMRON  
15 Power controller (quenching furnace) KTF1,2,A series 5 sets Ouyake  
16 Inverter FRN1.5G11S-4 0.75kW 4 sets Mitsubishi, Japan  
17 Power controller (tempering furnace) KTF1,2,A series 3 sets Ouyake  
18 Transformer 380V/42V 4 sets Suzhou  
19 Carbon potential controller, Eurotherm 2408 1 set Eurotherm  
20 Time reader (quenching furnace, tempering furnace) 2 sets Shenzhen  

 

Mesh belt used for mesh belt furnaces. We also have chain conveyor, V-conveyor belt based on the different products. 

Electric Roller  Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw 0

 

Get in touch with us

Enter Your Message

You Might Be Into These