|
Product Details:
Payment & Shipping Terms:
|
| Name: | Mesh Belt Furnace | Parts To Be Treated: | Self Tapping Screw |
|---|---|---|---|
| Productivity: | 150-280kg/h | Quenching Temperature: | 820～950℃ |
| Total Power: | 400kW | Energy: | About 37m |
| High Light: | mesh belt conveyor furnace,protective atmosphere furnace |
||
Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw
Application of mesh belt furnace
|
product: self-tapping screw; process: carburizing, bright quenching and tempering; productivity: quenching: 150-280kg/h; Quenching furnace: methanol+propane+ammonia; Tempering furnace: air
|
Features:
2.1 To meet the production needs of fastening parts, the mesh belt furnace employs Taiwan technology, and improves its energy-saving effect in the area of refractory lining.
2.2 The production line employs low-voltage heating through the transformer to prolong the service life of the heating tubes.
2.3 The mesh belt is supported by the support rollers with synchronized movement so that the mesh belt bears a minimum tension.
2.4 The rollers are supported by special high-pressure sealed bearing.
2.5 The mesh belt is designed with abnormal transportation alarm device to assure the stable movement of the mesh belt.
2.6 The drip-in atmosphere is gasified by a gasifier and then sent into the furnace. The atmosphere is monitored and controlled continuously by an oxygen probe.
2.7 The hot mesh belt returns back to the entrance of the furnace and preheats the cold partss, which saves energy greatly.
Production Line Basic Parameters of mesh belt furnace
|
Total loading power: 400kw; normal power: 200kw; power supply 3phase, 380v, 50Hz; Total length: about 37m; Total weight:40000kg;
|
Parameters of Each Unit of Mesh Belt Furnace Line
|
magnetic belt charging machine: Mesh belt width: 700mm
Precleaning machine: Mesh belt width : 600mm Effective length: 2400mm Tank volume: 2m3
Vibration distribution machine Exit width: 400mm
Mesh belt type quenching furnace: Mesh belt width: 600 mm Inlet length: 2000 mm Preheating belt length: 1500mm Working area length: 6000mm Effective height: 100mm
quenching oil tank: Mesh belt width : 1000mm Oil tank depth: 2000mm Oil tank length: 4200mm Tank volume: 12 m3
Oil removing stand: Mesh belt width : 900mm
Post-cleaning machine: Mesh belt width : 900mm Effective length: 2400mm Tank volume: 2m3
mesh belt tempering furnace: Effective height: 100mm Mesh belt width : 850mm Heating area length: 6000mm |
Computerized Electrical Control
Electrical control cabinet (collective wiring)
Electrical control cabinet, 1000*700*2000mm,4 pieces;
The mesh belt furnace is controlled by the PLC system. The control system has the alarm for over temperature,
and level and driving fault, and also the safety interlink. There is one touch screen for observation of the real time working performance.
Configuration List of Mesh Belt Furnace Line
| No | Item | Q’ty | Origin | Notes | |||||||
| Magnetic Belt Charging Machine | |||||||||||
| 1 | Steel structure Q235 | All | From the market | ||||||||
| 2 | Hydraulic station 16Mpa/cm2, 2.2kW | 1 set | Shanghai | ||||||||
| 3 | Hydraulic cylinder ￠80*800mm | 1 set | Shanghai | ||||||||
| 4 | Vibration motor 250W | 1 set | Hai’an | ||||||||
| 5 | Magnetic belt SUS304 700*3450*1/1.5 | 1 set | Kaisai Metal, Japan | Sus304 | |||||||
| 6 | Magnetic steel 28*26*8mm | 1 group | Nanjing | ||||||||
| 7 | Reducing gear 0.75kW | 1 set | Paiqi, Shanghai | ||||||||
| 8 | Chain and sprocket wheel P=25.4mm | 1 set | Suzhou | ||||||||
| 9 | Operation box | 1 set | Factory make | ||||||||
| 10 | Driving detection device | 1 set | Omron | ||||||||
| Pre-cleaning Machine | |||||||||||
| 1 | Common steel Q235 4mm | All | From the market | ||||||||
| 2 | Mesh belt 600*7200*1.5/2.5mm | 1 piece | Kansai metal, Japan | SUS201 | |||||||
| 3 | chain and sprocket wheel P=76.2mm | All | Suzhou | ||||||||
| 4 | Oil and water separator 0.37kW | 1 set | Imported technology | ||||||||
| 5 | Reducer 0.55kW | 1 set | Chengta, Taiwan | ||||||||
| 6 | Heating tube 380V/4Kw L=700mm | All | Suzhou | ||||||||
| 7 | Overloading protector | 1 set | Imported technology | ||||||||
| 8 | Special pipes | All | From the market | ||||||||
| 9 |
Water jetting pump IRG-50 2.2kW |
1 set | Hulian, Shanghai | ||||||||
| 10 | Bearing UCP/UCK | 4 sets | Nan’an, Fujian | ||||||||
| 11 | High pressure fan 0.75kW | 1 set | Yingda, Shanghai | ||||||||
| 12 | Thermal resistor PT100 L=700mm | 1 piece | Shanghai | ||||||||
| 13 | Driving fault detection device | 1 set | Omron | ||||||||
| Vibration Distributor | |||||||||||
| 1 | Common steel Q235 | All | Wu’han Steel and Iron Group | ||||||||
| 2 | Vibrator 150W | 2 sets | Shaoxing | ||||||||
| Quenching Furnace | |||||||||||
| 1 | Furnace shell | Common steel Q235 8mm | All | From the market | |||||||
| Heat resistant steel SUS310S | All | Japan | |||||||||
| 2 | Lining | Heat resistant steel SUS310S | All | Japan | |||||||
| High-aluminum fiber acupuncture blanket | All | Isolite, Japan | |||||||||
| Cera-blanket 1400 | All | Isolite, Japan | |||||||||
| Cera-blanket 1260 | All | Isolite, Japan | |||||||||
| Heat preservation board 1000 | All | Isolite, Japan | |||||||||
| Anti-penetration LBK23 | All | Isolite, Japan | |||||||||
| Channel brick LBK28 | All | Isolite, Japan | |||||||||
| Adhesive HAS1650 | All | Japan | |||||||||
| 3 | Heating tube | Outer pipe ￠122*1225 | 38 sets | Japan | |||||||
| Core stand corundum | 38 sets | Yixing | |||||||||
| Heating element 0Cr21Al6Nb | 38 sets | Beijing | |||||||||
| 4 | Driving device | Upper preheating area roller ￠50mm | 5pcs | Wuxi | SUS310 | ||||||
| Lower preheating area roller ￠87mm | 3 pcs | Wuxi | SUS304 | ||||||||
| Upper heating area roller | 19 pcs | Wuxi | SUS310 | ||||||||
| Lower heating area roller | 7 pcs | Wuxi | SUS310 | ||||||||
| Rear driving roller ￠203mm | 1 pc | Wuxi | SUS310 | ||||||||
| Heat radiation seat aluminum alloy | 38 pieces | Suzhou | |||||||||
| Bearing UCFL207 | 68 sets | NSK | |||||||||
| Bearing UCF210 | 2 sets | Nan’an, Fujian | |||||||||
| Chain and sprocket wheel P=19.05mm | All | Suzhou | |||||||||
| Reducing gear 0.75kW | 1 set | Chengta, Taiwan | |||||||||
| Mesh belt SUS314 600*18000*2/2.5mm | 1 piece | Kansai, Japan | |||||||||
| 5 | Furnace Inside heat resistant steel SUS310S | All | |||||||||
| 6 |
Atmosphere System |
Pipes | All | From the market | |||||||
| Methanol Flow meter DK800 | 8 sets | Changzhou | Germann technology | ||||||||
| Oxygen probe T/C-K-6 | 1 piece | Marathon | USA | ||||||||
| Solenoid valve d=1/4 | 2 sets | Burket | Germany | ||||||||
| Maintenance apparatus | 1 set | Factory-make | |||||||||
| 7 | Circulation fan |
vanes+shaft SUS310 ￠450mm |
2 pieces | WUXI | |||||||
| Motor 1.5kW | 2 pieces | Teco, Taiwan | |||||||||
| Bearing UCFY211,209 | 2 sets for each | NSK, Japan | |||||||||
| 8 | Transformer 380V/130-210V | 4 sets | Suzhou | ||||||||
| 9 | Thermal couple K type 1000℃ L=750mm | 4 pcs | Shanghai | ||||||||
| 10 | Driving fault detection device | 1 set | Omron | ||||||||
| Quenching Tank | |||||||||||
| 1 | Common steel Q235 6mm | All | From the market | ||||||||
| 2 | Mesh belt 100*14600*1.5/2.5mm | 1 piece | Kansai, Japan | SUS201 | |||||||
| 3 | Electrical heating tube 380/4KW L=900mm | 9pieces | Suzhou | ||||||||
| 4 | reducing gear 0.75kW | 1 set | Chengta, Taiwan | ||||||||
| 5 | Chain and sprocket wheel P=76.2mm | All | Suzhou | ||||||||
| 6 | Heat exchanger 12m2 | 1 set | Suzhou | SUS304 | |||||||
| 7 | Overloading protector | 1 set | Imported technology | ||||||||
| 8 | circulating pump 4.0KW | 1 set | Hulian, Shanghai | ||||||||
| 9 | mixing pump 2.2KW | 1 set | Hulian, Shanghai | ||||||||
| 10 | Pressure gauge 0-0.5Mpa ￠60 | 2 pieces | Suzhou | ||||||||
| 11 | High pressure fan 1.1kW | 1 set | Yingda, Shanghai | ||||||||
| 12 | Thermal resistor PT100 L=900mm | 1 piece | Shanghai | ||||||||
| 13 | Overloading protector | 1 set | Imported technology | ||||||||
| 14 | Driving fault detection device | 1 set | Omron | ||||||||
| Oil Removing Stand | |||||||||||
| 1 | Common steel Q235 5mm | All | From the market | ||||||||
| 2 | mesh belt 900*5400*1.5/2.5mm | 1 piece | Shuangxing | SUS201 | |||||||
| 3 | chain and sprocket wheel P=76.2mm | All | Suzhou | ||||||||
| 4 | Bearing UCP/UCT210 | 4 sets | Nan’an | ||||||||
| 5 | Reducing gear 0.75kw | 1 set | Chengta Gear, Taiwan | ||||||||
| 6 | Overloading protector | 1 set | Imported technology | ||||||||
| 7 | Driving fault detection device | 1 set | Omron | ||||||||
| Post-cleaning Machine | |||||||||||
| 1 | Common steel Q235 4mm | All | From the market | ||||||||
| 2 | Stainless steel SUS304 | All | Japan | ||||||||
| 3 | Mesh belt 900*72000*1.5/2.5mm | 1 piece | Kansai, Japan | SUS201 | |||||||
| 4 | Heating tube 380V/4kw | 6 pieces | Suzhou | ||||||||
| 5 | chain and sprocket wheel P=76.2mm | 1 set | Suzhou | ||||||||
| 6 | Oil and water separator 0.37kW | 1 set | Imported technology | SUS304 | |||||||
| 7 | reducing gear 0.75kw | 1 set | Chengta, Taiwan | ||||||||
| 8 | Overloading protector | 1 set | Imported technolgoy | ||||||||
| 9 | Jetting Pump IRG-50 2.2kW | 1 set | Chuanyuan, Taiwan | ||||||||
| 10 | Pressure gauge 0-0.5Mpa ￠60 | 1 set | Suzhou | ||||||||
| 11 | Special pipes | All | From the market | ||||||||
| 12 | Bearing UCP/UCK | 4 sets | Nan’an, Fujian | ||||||||
| 13 | High pressure fan 1.1kW | 1 set | Yingda, Shanghai | ||||||||
| 14 | Thermal resistor PT100 L=700mm | 1 piece | Shanghai | ||||||||
| 15 | Driving fault detection device | 1 set | Omron | ||||||||
| Tempering Furnace | |||||||||||
| 1 | Common steel 6mm | All | Market | ||||||||
| 2 | Air guide plate SUS304 | All | Shanghai | ||||||||
| 3 | Lining |
Heat preservation brick T6 0.6 |
All | Yixing | |||||||
| Silicate aluminum fiber 1260 | All | Shandong | |||||||||
| 4 | Heating tube 220V/1.5kW | 81pcs | Suzhou | SUS304 | |||||||
| 5 | Fan | Motor 1.5kW | 3 sets | Teco, Taiwan | |||||||
| Vane and shaft SUS304 | 3 sets | Factory-make | |||||||||
| bearing UCFY211/209 | 3 sets each | NSK, Japan | |||||||||
| 6 |
Driving Device |
Support roller ￠50mm | 32 pieces | Wuxi | SUS304 | ||||||
| Bearing UCFL207 | 64 sets | Kaifeng | |||||||||
| Heat radiation seat aluminum alloy | 64 pieces | Suzhou | |||||||||
| Mesh belt 850*22000*1.6/2.5mm | 1 pc | Kansai, Japan | SUS304 | ||||||||
| Chain and sprocket wheel P=19.05mm | All | Suzhou | |||||||||
| Reducing gear 0.75kW | 1 set | Chengta, Taiwan | |||||||||
| 7 | Thermal couple K type 800℃ L=750mm | 3 pcs | Chongqing | ||||||||
| 8 | Driving fault detection device | 1 set | Omron | ||||||||
| Electrical control | |||||||||||
| 1 | Control cabinet | 1 set | Suzhou | Plastic-sparying | |||||||
| Electrical Instruments | |||||||||||
| 1 | Digital temperature controller (pre-cleaning machine) DC1040C | 1 set | RKC, Japan | ||||||||
| Digital temperature controller (quenching furnace) DC1040C | 5 sets | RKC, Japan | |||||||||
| Digital temperature controller(quenching tank) DC1040C | 1 set | RKC, Japan | |||||||||
| Digital temperature controller(post-cleaning machine) DC1040C | 1 set | RKC, Japan | |||||||||
| Digital temperature controller(tempering furnace) DC1040C | 3 sets | RKC, Japan | |||||||||
| 2 | Paperless temperature recorder 8-points | 1 set | Japan | ||||||||
| 3 | Circuit breaker C65AD series | All | Siemens | ||||||||
| 4 | Contactor 3TB series AC 220V | All | Siemens | ||||||||
| 5 | Contactor 3TF series AC 220V | All | Siemens | ||||||||
| 6 | Relay MY2N AC 220V | All | Siemens | ||||||||
| 7 | Heat relay 3UA5040 series | All | Siemens | ||||||||
| 8 | AC ammeter 6L2-A | All | Suzhou | ||||||||
| 9 | AC voltmeter 6L2-V | All | Suzhou | ||||||||
| 10 | Power consumption meter DT862 series | 1 set | CHINT | ||||||||
| 11 | Indication light | All | Shanghai | ||||||||
| 12 | Rotary switch | All | Shanghai | ||||||||
| 13 | Buttons | All | Shanghai | ||||||||
| 14 | Proximity swtich E2E-X10ME1 | 5 pieces | OMRON | ||||||||
| 15 | Power controller (quenching furnace) KTF1,2,A series | 5 sets | Ouyake | ||||||||
| 16 | Inverter FRN1.5G11S-4 0.75kW | 4 sets | Mitsubishi, Japan | ||||||||
| 17 | Power controller (tempering furnace) KTF1,2,A series | 3 sets | Ouyake | ||||||||
| 18 | Transformer 380V/42V | 4 sets | Suzhou | ||||||||
| 19 | Carbon potential controller, Eurotherm 2408 | 1 set | Eurotherm | ||||||||
| 20 | Time reader (quenching furnace, tempering furnace) | 2 sets | Shenzhen | ||||||||
Mesh belt used for mesh belt furnaces. We also have chain conveyor, V-conveyor belt based on the different products.
Contact Person: Ms. Ruth
Tel: +0086 15305299442
