Product Details:
Payment & Shipping Terms:
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| Energy: | Electricity | Production Capacity: | 500-1000kg/h |
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| Total Power: | 780 KW | Mesh Belt Size: | 800*10000mm |
| High Light: | mesh belt conveyor furnace,protective atmosphere furnace |
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1000 KG/H Electric Resistance Mesh Belt Furnace 950 Degree for Nails and Screws
Application of Mesh Belt Furnace
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product: steel nails, self-tapping screw; process: carburizing, bright quenching and tempering; productivity: quenching: 500-1000kg/h; Mesh belt furnace size:800*10000mm |
Main Features of Mesh Belt Furnace
1 General Introduction
1.1 The mesh belt furnace line combines the advanced technologies from Taiwan. Its key parts are
imported from overseas.
1.2 The mesh belt furnace line is comprised of magnetic belt charging machine, pre-cleaning
machine, support roller quenching furnace, quenching tank, oil removing stand, post-cleaning
machine, support-roller mesh belt tempering furnace, and electrical control system.
Mesh belt furnace/mesh belt conveyor furnace
Features:
2.1 To meet the production needs of fastening parts, the furnace employs Taiwan technology, and
improves its energy-saving effect in the area of refractory lining.
2.2 Themesh belt furnace production line employs low-voltage heating through the transformer to
prolong the service life of the heating tubes.
2.3 The mesh belt is supported by the support rollers with synchronized movement so that the mesh
belt bears a minimum tension.
2.4 The rollers are supported by special high-pressure sealed bearing.
2.5 The mesh belt is designed with abnormal transportation alarm device to assure the stable
movement of the mesh belt.
2.6 The drip-in atmosphere is gasified by a gasifier and then sent into the furnace. The atmosphere
is monitored and controlled continuously by an oxygen probe.
2.7 The hot mesh belt returns back to the entrance of the furnace and preheats the cold partss,
which saves energy greatly.
Mesh Belt Furnace Line Basic Parameters
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1 Total loading power: 780kw; normal power: 420kw; power supply 3phase, 380v, 50Hz; 2 Total length: about 47m; 3 Total weight:60000kg; |
Specification of Each Unit Mesh belt furnace/mesh belt conveyor furnace
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1 Working temperature: Precleaning machine: 40～60℃; quenching furnace:820～950℃; quenching tank,60～80℃; post-cleaning machine: 40～60℃; tempering furnace: 200～450℃; 2 productivity Quenching: 500-1000kg/h ( varying with the workpiece size, weight, stacking method, and other related conditions) 3 furnace atmosphere Quenching furnace: methanol+propane+ammonia; Tempering furnace: air 4 magnetic belt charging machine Mesh belt width: 900mm 5 Precleaning machine Mesh belt width : 800mm Effective length: 2400mm Tank volume: 2m3 6 Vibration distribution machine Exit width: 700mm 7 Mesh belt type quenching furnace Mesh belt width: 800 mm Inlet length: 2000 mm Preheating belt length: 1500mm Working area length: 10000mm Effective height: 100mm 8 quenching oil tank Mesh belt width : 1200mm Oil tank depth: 2000mm Oil tank width: 1800mm Oil tank length: 4200mm Tank volume: 14 m3 9 Oil removing stand Mesh belt width : 1100mm 10 Post-cleaning machine Mesh belt width : 1100mm Effective length: 2400mm Tank volume: 2m3 11 mesh belt tempering furnace Effective height: 100mm Mesh belt width : 1100mm Heating area length: 10000mm
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Energy Consumption Mesh belt furnace/mesh belt conveyor furnace
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1 power Heating power: 380V±10%, 3 phase, AC, 50HZ; Measuring and control system: 220V±10%, 50HZ Heating system:about 745kW Driving system power and other consumption spots: about 40kW Power supply of the whole line: about 785W Power consumption at normal working: about 420kW 2 atmosphere inlet pipe parameters Methanol inlet pipe: 4-6 L/h ; ≥0.04 Mpa; Propane inlet pipe: automatic control with supply ≤500L/h; supply pressure ≥0.04Mpa; Ammonia inlet pipe: 3m3/h; 3 cooling water Water quality: according to state standard low-calcium industrial circulating water; Suspended substance: max 10mg /L; Filter mesh belt hole size: max 0.3mm; Inlet temperature: (max) 30℃(in summer) Inlet temperature: (min)5℃ (in winter) Temperature difference: 10℃ Inlet pressure: 0.2 Mpa Max water consumption: about 100m3/h (circulating use)
4 Supplementary Equipment ( supplied by the buyer) The cooled water tank and cooling tower are usually mounted outside the workshop but near the production line. The cooling power capacity should be ≥100m3/h.
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Our company information:
Our company is a professional supplier of heat treatment furnaces. We mainly supply industrial furnaces such as
mesh belt quenching furnace, pit type annealing furnace, mesh belt tempering furnace for springs, pusher furnace,
roller hearth furnace, rod furnace, roller furnace, double row pusher furnace, chain conveyor mesh belt furnace,
mesh belt conveyor furnace for fasteners, V-conveyor mesh belt furnaces for heavy springs, etc. Our furnaces
are mainly used to carry out heat treatment for fasteners, nails, drywall screws, springs, bearings, shafts,
chains, etc.
Our company has exported its industrial furnaces to the following countries: Russia, Turkey, Egypt, Saudi
Arabia, Kenya, Bolivia, Pakistan, Australia, Israel, Qatar, etc.
Our factory covers an area of 16500 m2, with a production workshop area of 10,000 m2. With
advanced technology as the guide, sincere management as the concept, and high-quality products,
the company provides customers with all-round sincere service from product design, manufacturing,
installation and commissioning, personnel training, technical support and after-sales service, and wholeheartedly
welcomes new and old friends to visit us.
Mesh belt furnaces in our workshop:
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Contact Person: Ms. Ruth
Tel: +0086 15305299442
