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150-250 Kg/H Support Roller Mesh Belt Furnace Automatic for Drywall Screws

150-250 Kg/H Support Roller Mesh Belt Furnace Automatic for Drywall Screws

150-250 Kg/H Support Roller Mesh Belt Furnace Automatic for Drywall Screws
150-250 Kg/H Support Roller Mesh Belt Furnace Automatic for Drywall Screws

Large Image :  150-250 Kg/H Support Roller Mesh Belt Furnace Automatic for Drywall Screws

Product Details:
Place of Origin: Jiangsu, China (Mainland)
Brand Name: WONDERY
Certification: CE
Model Number: RCWC9-50* 600*10
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiable
Packaging Details: Nude package for big parts, steel case or plywood case package for spare parts and accessories, PE weaving film for control cabinet
Delivery Time: 150 Days
Payment Terms: L/C, T/T
Supply Ability: 30 Set/Sets per Quarter
Detailed Product Description
Name: Mesh Belt Furnace Heat Treatment Prorcess: Carburizing, Quenching, Tempering
Model Number: 150-250 Kg Per Hour Mesh Belt Width: 500mm
Effective Carburzing Heating Length: 6000mm Total Power: 316KW
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150-250 Kg/H Support Roller Mesh Belt Furnace Automatic for Drywall Screws

 

Application of Mesh Belt Furnace 

1.1 product: self-tapping screw, steel wall screw.

1.2 process: carburizing, carbonitriding, bright quenching and tempering;

1.3 productivity: quenching: 150-250kg/h;

 

 

 Main Features of Mesh Belt Furnace 

1. General Introduction

1.1 The mesh belt furnace combines the advanced technologies from Taiwan. Its key parts are imported from overseas.

1.2 The production line is comprised of support roller quenching furnace, quenching tank, oil removing stand, post-cleaning machine, support-roller mesh belt tempering furnace, and electrical control system.

2. Features:

2.1 To meet the production needs of fastening parts, the furnace employs Taiwan technology, and improves its energy-saving effect in the area of refractory lining.

2.2 The production line employs low-voltage heating through the transformer to prolong the service life of the heating tubes.

2.3 The mesh belt is supported by the support rollers with synchronized movement so that the mesh belt bears a minimum tension.

2.4 The rollers are supported by special high-pressure sealed bearing.

2.5 The mesh belt is designed with abnormal transportation alarm device to assure the stable movement of the mesh belt.

2.6 The drip-in atmosphere is gasified by a gasifier and then sent into the furnace. The atmosphere is monitored and controlled continuously by an oxygen probe.

2.7 The hot mesh belt returns back to the entrance of the furnace and preheats the cold parts, which saves energy greatly.

 

General Parameters of Mesh Belt Furnace Line 

Total loading power: 316kkw; normal power: 150-200kw; power supply 3phase, 380v, 50Hz;  

Total length: about 26.6m;

Total weight:32000kg;

 

 

 

Working temperature of Each Unit 

Quenching furnace:800~920℃;

quenching tank,60~80℃;

post-cleaning machine: 40~60℃;

tempering furnace: 200~450℃;

 

 

Productivity of mesh belt furnace line:

Quenching: 150-250kg/h ( varying with the workpiece size, weight, stacking method, and other related conditions

 

 

Mesh belt furnace atmosphere:

Quenching furnace: methanol+propane+ammonia

Tempering furnace: air

 

Mesh belt type quenching furnace Parameters 

Mesh belt width: 500 mm

Inlet length: 2000 mm

Preheating belt length: 1500mm

Working area length: 6000mm

Effective height: 100mm

 

Quenching oil tank technical parameters 

 

Mesh belt width : 800mm

Oil tank depth: 2000mm

Oil tank length: 4200mm

Tank volume: 10 m3

 

 

 

 

Post-cleaning machine

Mesh belt width : 800mm

Effective length: 2400mm

Tank volume: 2m3

 

Mesh belt tempering furnace

Effective height: 100mm 

Mesh belt width : 800mm

Heating area length: 6000mm

 

 

 

Power and Energy Consumption of Mesh Belt Furnace Line 

a) Power

Heating power: 380V±10%, 3 phase, AC, 50HZ;

Measuring and control system: 220V±10%, 50HZ

Heating system:about 291kW

Driving system power and other consumption spots: about 25kW

Power supply of the whole line: about 316kW

Power consumption at normal working: about 150kW

 

 Atmosphere inlet pipe parameters

Methanol inlet pipe: 3-4 L/h ; ≥0.04 Mpa;

Propane inlet pipe: automatic control with supply ≤500L/h; supply pressure ≥0.04Mpa;

Ammonia inlet pipe: 3m3/h;

 

Cooling water

Water quality: according to state standard low-calcium industrial circulating water;

Suspended substance: max 10mg /L;

Filter mesh belt hole size: max 0.3mm;

Inlet temperature: (max) 30℃(in summer)

Inlet temperature: (min)5℃ (in winter)

Temperature difference: 10℃

Inlet pressure: 0.2 Mpa

Max water consumption: about 30m3/h (circulating use)

 

 Supplementary Equipment ( supplied by the buyer)

The cooled water tank and cooling tower are usually mounted outside the workshop

but near the production line. The cooling power capacity should be ≥30m3/h.

 

 

Mesh Belt Furnaces in our workshop:

 

150-250 Kg/H Support Roller Mesh Belt Furnace Automatic for Drywall Screws 0

 
 

Contact Details
Wondery Trading Co., Ltd

Contact Person: Manager

Tel: +8615305299442

Send your inquiry directly to us (0 / 3000)