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450 kg/h Electric Resistance Mesh Belt Furnace Rotary for Steel Ball Annealing

450 kg/h Electric Resistance Mesh Belt Furnace Rotary for Steel Ball Annealing

450 kg/h Electric Resistance Mesh Belt Furnace Rotary for Steel Ball Annealing
450 kg/h Electric Resistance Mesh Belt Furnace Rotary for Steel Ball Annealing

Large Image :  450 kg/h Electric Resistance Mesh Belt Furnace Rotary for Steel Ball Annealing

Product Details:
Place of Origin: Jiangsu, China (Mainland)
Brand Name: WONDERY
Certification: CE
Model Number: RCWG9-95*400*15
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set/Sets
Price: Negotiable
Packaging Details: Nude package for big parts, steel case or plywood case package for spare parts and accessories, PE weaving film for control cabinet
Delivery Time: 150 Days
Payment Terms: L/C, T/T
Supply Ability: 30 Sets per Quarter
Detailed Product Description
Name: Mesh Belt Furnace Warranty: 1 Year
Furnace Type: Roller Mesh Belt Resistance Furnace Features: PID Temperature Regulation
Heat Treatment Process: Carburizing, Carbo-nitriding, Bright Quenching, Tempering Main Refractory Lining Brand: ISOLITE, Morgan, HSA (Japan)
Protective Atmosphere: Methanol, Propane, Ammonia Energy: Electricity
Production Capacity: 160-1000kg/h
High Light:

high temperature sintering furnace

,

protective atmosphere furnace

 
 
 
 
450 kg/h Electric Resistance Mesh Belt Furnace Rotary for Steel Ball Annealing

 

Application:

 

Work parts: Chrome steel ball

Heat treatment process: bright quenching, tempering;

 

Quality: Chrome steel ball hardness difference is 2-4HRC for a same batch. Hardness different for the same steel ball is 1-1.5 HRC, surface without decarburization and oxidation.

 

Productivity: 350kg~450kg/hour, ¢4~20mm

mesh belt size:950*4000*15mm

model:RCWG9-95*400*15  

 

mesh belt furnace type: rotary type mesh belt furnace line 

 

 Main Features of Mesh Belt Furnace 

1 The mesh belt furnaceproduction line is comprised of charging machine, rotary type cleaning machine, rotary type quenching furnace, net hopper type quenching tank, net hopper cleaning machine, net hopper cooling machine, net hopper tempering furnace, and electrical control system.

2 The mesh belt furnaceproduction line adopts the transformer for low-voltage heating. Each heating radiation tube is in parallel connection with the transformer, which greatly increases the life of the radiation tubes.

3 The workparts are treated in the double-head drum type rotary furnace. The parts are heated more evenly, and the muffle has a longer service life.

4 The mesh belt furnace adopts drip-in atmosphere. The atmosphere comes into the furnace through a gasifier and it is detected and controlled by the oxygen probe.

 

Technical parameter of Mesh Belt Furnace Line 

 1)power supply:

Power supply: 380V, 3P, 50HZ

 Total power: 510KW

 Total length: 33000mm;

 Total weight: 45000kg

 

2) Pre-cleaning machine:

Drum diameter: ¢700mm

Effective length:3200mm

Effective height: 100mm

 

 

3)Rotary resistance furnace

Drum diameter: ¢950mm

Effective length:4000mm

Effective height: 100mm

 

4) Quenching tank

Hopper width: 1000mm

Tank depth: 2000mm

Tank length: 4800mm

 

5) Post-cleaning machine

Hooper width: 1000mm

Working length: 2400mm

 

6) Cooling tank

Hopper width: 1000mm;

Hopper length: 2400mm

 

 

7) Tempering furnace

Effective height: 150mm

Hopper width: 1000mm

Effective length: 10000mm

 

 

 Composition of Mesh Belt Furnace Production Line

 

1 Charging machine, 1 set

2 Rotary pre-cleaning machine, 1set

3 Hopper type charging machine, 1 set

4 Rotary quenching furnace, 1 set

5 Net hopper quenching tank, 1 set;

6 Net hopper cleaning machine, 1 set;

7 Net hopper secondary cooling machine, 1 set

8 Net hopper tempering furnace, 1 set

 

Power and Energy Medium of Whole Mesh Belt Furnace Line 

1. Power

Power and heating: 380V±10%, 3 phase, AC,50HZ

Measurement and control: 220V±10%, 50HZ

Heating contact power: approx 547KW

Transmission and other contact power: approx 53KW

Whole production line contact power: 600KW

Normal working power: approx 257KW

 

2. Power consumption

Name Equipment Loading power (Kw) Consumed power (Kw)
Heating Pre-cleaning soap water heating 24.00 10.00
Pre-cleaning hot air heating 27.00 20.00
Quenching furnace heating 280.00 140.00
Quenching tank heating 36.00  
Post-cleaning soap water heating 24.00 10.00
Tempering furnace heating 156.00 50.00
subtotal 547.00 230.00
Power System Charging machine transmission 1# 0.55 0.55
Vibrator 1# 0.60 0.60
Cleaning drum transmission 0.75 0.75
Cleaning Oil water separation 0.10 0.10
Cleaning spraying pump 2.20 2.20
Hot air fan 1.50 1.50
Charging machine transmission 2# 0.55 0.55
Vibrator 2# 0.60 0.60
Quenching furnace drum transmission 0.75 0.75
Exhaust air pump 0.25 0.25
Quenching tank lifting transmission 0.75 0.75
Quenching tank circulation pump 5.50 5.50
Quenching tank cooling pump 4.0 4.0
Quenching tank mixer 1.50 1.50
Post-cleaning net hopper transmission 0.55 0.55
Post cleaning oil water separation 0.10 0.10
Post cleaning spraying pump 2.20 2.20
Cooling machine net hopper transmission 0.55 0.55
Cooling machine oil water separation 0.10 0.10
Cooling machine spraying pump 2.20 2.20
Cooling machine dry air blower 1.10 1.10
water cooling machine 24.00 24.00
Tempering furnace transmission 0.75 0.75
Circulation fan 1.5*4=6.00 1.5*4=6.00
total 53.00 53.00*50%=27.00
Summation 600.00 257.00

 

3.protective atmosphere:

Protective atmosphere connector parameter

Methanol connector: 3-5L/h ≥0.04 Mpa, d=15mm

Propane connector: 500L/h, automatic control≥0.04Mp, d=15mm

 

4.Cooling water

Quality: low calcium industrial circulating water which is in line with National Standard.

Suspended solids: max 10mg/L

The filter mesh: max 0.3mm

Inlet temperature: max 30℃ in summer

Inlet temperature: min 5℃ in winter

The pressure before come into the furnace: 0.2Mpa

Maximum water supply: approx 80000L/h (recycle)

 

5. Supplementary Equipment ( supplied by the buyer)

The cooled water tank and cooling tower are usually mounted outside the workshop

but near the production line. The cooling power capacity should be ≥70m3/h.

 

 

Our Company Info 

 

Our company is a professional supplier of heat treatment furnaces. We mainly supply industrial furnaces

such as mesh belt quenching furnace, pit type annealing furnace, mesh belt tempering furnace for springs,

pusher furnace, roller hearth furnace, rod furnace, roller furnace, double row pusher furnace, chain conveyor

mesh belt furnace, mesh belt conveyor furnace for fasteners, V-conveyor mesh belt furnaces for heavy springs, etc.

Our furnaces are mainly used to carry out heat treatment for fasteners, nails, drywall screws, springs, bearings, shafts,

chains, etc.

Our company has exported its industrial furnaces to the following countries: Russia, Turkey, Egypt, Saudi Arabia,

Kenya, Bolivia, Pakistan, Australia, Israel, Qatar, etc.

Our factory covers an area of 16500 m2, with a production workshop area of 10,000 m2. With advanced technology as the guide, sincere management as the concept, and high-quality products, the company provides customers with all-round sincere service from product design, manufacturing, installation and commissioning, personnel training, technical support and after-sales service, and wholeheartedly welcomes new and old friends to visit us.

 

Process flow of rotary mesh belt furnace line for steel ball annealing:

charging machine, rotary quenching furnace,quenching tank,cleaning machine, secondary cooling tan, tempering furnace.  

 

 

450 kg/h Electric Resistance Mesh Belt Furnace Rotary for Steel Ball Annealing 0

 

Contact Details
Wondery Trading Co., Ltd

Contact Person: Manager

Tel: +8615305299442

Send your inquiry directly to us (0 / 3000)