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Product Details:
Payment & Shipping Terms:
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| Name: | Mesh Belt Furnace | Warranty: | 1 Year |
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| Furnace Type: | Roller Mesh Belt Resistance Furnace | Features: | PID Temperature Regulation |
| Heat Treatment Process: | Carburizing, Carbo-nitriding, Bright Quenching, Tempering | Main Refractory Lining Brand: | ISOLITE, Morgan, HSA (Japan) |
| Protective Atmosphere: | Methanol, Propane, Ammonia | Energy: | Electricity |
| Production Capacity: | 160-1000kg/h | ||
| High Light: | high temperature sintering furnace,protective atmosphere furnace |
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Application:
| Work parts: Chrome steel ball
Heat treatment process: bright quenching, tempering;
Quality: Chrome steel ball hardness difference is 2-4HRC for a same batch. Hardness different for the same steel ball is 1-1.5 HRC, surface without decarburization and oxidation.
Productivity: 350kg~450kg/hour, ￠4~20mm mesh belt size:950*4000*15mm model:RCWG9-95*400*15
mesh belt furnace type: rotary type mesh belt furnace line |
Main Features of Mesh Belt Furnace
1 The mesh belt furnaceproduction line is comprised of charging machine, rotary type cleaning machine, rotary type quenching furnace, net hopper type quenching tank, net hopper cleaning machine, net hopper cooling machine, net hopper tempering furnace, and electrical control system.
2 The mesh belt furnaceproduction line adopts the transformer for low-voltage heating. Each heating radiation tube is in parallel connection with the transformer, which greatly increases the life of the radiation tubes.
3 The workparts are treated in the double-head drum type rotary furnace. The parts are heated more evenly, and the muffle has a longer service life.
4 The mesh belt furnace adopts drip-in atmosphere. The atmosphere comes into the furnace through a gasifier and it is detected and controlled by the oxygen probe.
Technical parameter of Mesh Belt Furnace Line
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1)power supply: Power supply: 380V, 3P, 50HZ Total power: 510KW Total length: 33000mm; Total weight: 45000kg
2) Pre-cleaning machine: Drum diameter: ￠700mm Effective length:3200mm Effective height: 100mm
3)Rotary resistance furnace Drum diameter: ￠950mm Effective length:4000mm Effective height: 100mm
4) Quenching tank Hopper width: 1000mm Tank depth: 2000mm Tank length: 4800mm
5) Post-cleaning machine Hooper width: 1000mm Working length: 2400mm
6) Cooling tank Hopper width: 1000mm; Hopper length: 2400mm
7) Tempering furnace Effective height: 150mm Hopper width: 1000mm Effective length: 10000mm |
Composition of Mesh Belt Furnace Production Line
1 Charging machine, 1 set
2 Rotary pre-cleaning machine, 1set
3 Hopper type charging machine, 1 set
4 Rotary quenching furnace, 1 set
5 Net hopper quenching tank, 1 set;
6 Net hopper cleaning machine, 1 set;
7 Net hopper secondary cooling machine, 1 set
8 Net hopper tempering furnace, 1 set
Power and Energy Medium of Whole Mesh Belt Furnace Line
1. Power
Power and heating: 380V±10%, 3 phase, AC,50HZ
Measurement and control: 220V±10%, 50HZ
Heating contact power: approx 547KW
Transmission and other contact power: approx 53KW
Whole production line contact power: 600KW
Normal working power: approx 257KW
2. Power consumption
| Name | Equipment | Loading power (Kw) | Consumed power (Kw) |
| Heating | Pre-cleaning soap water heating | 24.00 | 10.00 |
| Pre-cleaning hot air heating | 27.00 | 20.00 | |
| Quenching furnace heating | 280.00 | 140.00 | |
| Quenching tank heating | 36.00 | ||
| Post-cleaning soap water heating | 24.00 | 10.00 | |
| Tempering furnace heating | 156.00 | 50.00 | |
| subtotal | 547.00 | 230.00 | |
| Power System | Charging machine transmission 1# | 0.55 | 0.55 |
| Vibrator 1# | 0.60 | 0.60 | |
| Cleaning drum transmission | 0.75 | 0.75 | |
| Cleaning Oil water separation | 0.10 | 0.10 | |
| Cleaning spraying pump | 2.20 | 2.20 | |
| Hot air fan | 1.50 | 1.50 | |
| Charging machine transmission 2# | 0.55 | 0.55 | |
| Vibrator 2# | 0.60 | 0.60 | |
| Quenching furnace drum transmission | 0.75 | 0.75 | |
| Exhaust air pump | 0.25 | 0.25 | |
| Quenching tank lifting transmission | 0.75 | 0.75 | |
| Quenching tank circulation pump | 5.50 | 5.50 | |
| Quenching tank cooling pump | 4.0 | 4.0 | |
| Quenching tank mixer | 1.50 | 1.50 | |
| Post-cleaning net hopper transmission | 0.55 | 0.55 | |
| Post cleaning oil water separation | 0.10 | 0.10 | |
| Post cleaning spraying pump | 2.20 | 2.20 | |
| Cooling machine net hopper transmission | 0.55 | 0.55 | |
| Cooling machine oil water separation | 0.10 | 0.10 | |
| Cooling machine spraying pump | 2.20 | 2.20 | |
| Cooling machine dry air blower | 1.10 | 1.10 | |
| water cooling machine | 24.00 | 24.00 | |
| Tempering furnace transmission | 0.75 | 0.75 | |
| Circulation fan | 1.5*4=6.00 | 1.5*4=6.00 | |
| total | 53.00 | 53.00*50%=27.00 | |
| Summation | 600.00 | 257.00 |
3.protective atmosphere:
Protective atmosphere connector parameter
Methanol connector: 3－5L/h ≥0.04 Mpa, d=15mm
Propane connector: 500L/h, automatic control≥0.04Mp, d=15mm
4.Cooling water
Quality: low calcium industrial circulating water which is in line with National Standard.
Suspended solids: max 10mg/L
The filter mesh: max 0.3mm
Inlet temperature: max 30℃ in summer
Inlet temperature: min 5℃ in winter
The pressure before come into the furnace: 0.2Mpa
Maximum water supply: approx 80000L/h (recycle)
5. Supplementary Equipment ( supplied by the buyer)
The cooled water tank and cooling tower are usually mounted outside the workshop
but near the production line. The cooling power capacity should be ≥70m3/h.
Our Company Info
Our company is a professional supplier of heat treatment furnaces. We mainly supply industrial furnaces
such as mesh belt quenching furnace, pit type annealing furnace, mesh belt tempering furnace for springs,
pusher furnace, roller hearth furnace, rod furnace, roller furnace, double row pusher furnace, chain conveyor
mesh belt furnace, mesh belt conveyor furnace for fasteners, V-conveyor mesh belt furnaces for heavy springs, etc.
Our furnaces are mainly used to carry out heat treatment for fasteners, nails, drywall screws, springs, bearings, shafts,
chains, etc.
Our company has exported its industrial furnaces to the following countries: Russia, Turkey, Egypt, Saudi Arabia,
Kenya, Bolivia, Pakistan, Australia, Israel, Qatar, etc.
Our factory covers an area of 16500 m2, with a production workshop area of 10,000 m2. With advanced technology as the guide, sincere management as the concept, and high-quality products, the company provides customers with all-round sincere service from product design, manufacturing, installation and commissioning, personnel training, technical support and after-sales service, and wholeheartedly welcomes new and old friends to visit us.
Process flow of rotary mesh belt furnace line for steel ball annealing:
charging machine, rotary quenching furnace,quenching tank,cleaning machine, secondary cooling tan, tempering furnace.
Contact Person: Ms. Ruth
Tel: +0086 15305299442
