WDL-JS-1200 D1200*H1500 Vacuum Pressure Impregnation Equipment for Effective Sealing of Castings

WDL-JS-1200 Vacuum Impregnation Equipment for Effective Sealing of Castings

Introduction to WDL-JS-1200 Vacuum Impregnation Equipment
The WDL-JS-1200 Vacuum Impregnation Equipment is specifically designed to tackle the leakage issues in porous castings. This high-performance system utilizes vacuum pressure impregnation technology to ensure airtight seals, preventing leakage and improving the durability of metal components. By pressurizing sealants to fill the voids in castings, this system guarantees long-lasting, leak-proof parts suitable for a variety of applications.

This system is ideal for aluminum, magnesium, and copper alloy castings, making it an essential tool in industries like automobile manufacturing, aerospace, marine, and general casting operations. It is also used in the sealing of porous powder metal parts after sintering, and improving the insulation properties of electrical components, ensuring their longevity and operational efficiency.

Key Features of WDL-JS-1200 Vacuum Impregnation Equipment

1. Efficient Sealing Process:

   • The WDL-JS-1200 model features an advanced vacuum impregnation process that includes stages like centrifugal drying, two-stage cleaning, and hot water curing to ensure thorough penetration of the sealing agent into the casting's porosity.

2. Automated Operation:

   • PLC-based automation streamlines the entire process, reducing manual intervention and ensuring consistent, repeatable results. The user-friendly interface eliminates the need for extensive operator training.

3. High Performance & Durability:

   • The vacuum pressure impregnation system achieves optimal penetration at 0.5 MPa pressure and a vacuum degree of less than 200 Pa, guaranteeing reliable, long-lasting sealing of castings, even under the most demanding conditions.

4. Versatile and Robust:

   • This equipment is designed for high-volume production and can handle large-sized parts with effective sizes up to 1200mm and heights up to 1500mm. It is equipped with multiple cleaning tanks and a centrifugal dryer for high-efficiency processing.

WDL-JS-1200 Impregnation Process

The impregnation process is designed for maximum efficiency and includes the following stages:

1. Preparation: Components are cleaned and placed into a basket for processing.

2. Vacuum Impregnation:

   • The basket is placed into the impregnation tank, and vacuum is applied to draw out air and gases from the casting.

   • After vacuum stabilization, sealant liquid is introduced into the tank and maintained for 5 minutes.

   • Pressure is then applied to a 0.4 MPa level, ensuring complete impregnation of the casting.

3. Centrifugal Drying:

   • The basket is moved to the centrifugal drying tank, where the sealant is removed from the surface of the parts.

4. Cleaning:

   • The components are washed in two cleaning tanks to remove any residual impregnation liquid.

5. Hot Water Curing:

   • Finally, the parts are transferred to the hot water cure tank, where the sealant is solidified at 90°C for 15 minutes, ensuring long-lasting leak resistance.

Technical Specifications of WDL-JS-1200 Vacuum Impregnation Equipment

Note: The WDL-JS-1200 model is customizable based on specific customer requirements, allowing flexibility in its application across various industries.

Why Choose WDL-JS-1200 Vacuum Impregnation Equipment?

The WDL-JS-1200 offers superior sealing technology that is both cost-effective and efficient. Some key advantages include:

• Improved Part Quality: The impregnation process significantly enhances the air tightness, insulation, and mechanical properties of the castings.

• Automatic and User-Friendly: With PLC control, the system reduces labor costs while increasing reliability and repeatability in production.

• Reduced Downtime: The equipment's robust design ensures minimal maintenance, and its quick operational cycle time maximizes throughput.

By providing a highly efficient solution to the leakage problem in castings, the WDL-JS-1200 stands as a critical piece of equipment for any casting or manufacturing operation.

Conclusion

The WDL-JS-1200 Vacuum Impregnation Equipment is a reliable and efficient system that ensures optimal sealing and enhances the durability of aluminum, magnesium, copper, and other metal castings. With advanced features, high performance, and ease of use, it’s an ideal choice for industries requiring consistent, high-quality casting parts.

For more details or inquiries about the WDL-JS-1200, feel free to contact us today!