Payment & Shipping Terms:
|Name:||Lead Melting Furnace||Natural Gas Consumption:||35m3/hour|
|Melting Cycle:||About 2 Hours||Melting Capacity:||2000Kg Lead|
|Power Supply:||380V 3P 50HZ||Warranty:||12 Months|
Rotary Metal Melting Furnace,
2000KGS Metal Melting Furnace,
Metal Melting Furnace Lead Scrap
Professional Manufacture Energy Saving gas Fired Rotary
Lead Scrap Melting Furnace
1. Brief Introduction
WDL-QQZ-2000 lead melting furnace is used for melting and recycling
lead materials. The burner system employs famous brand oil burner,
which has the advantages of automatic ignition,flame protection
and complete combustion. The shape of the furnace is oval. Both
sides of the furnace hearth are built with special high strength castable
material. The furnace has high speed melting rate, good heat preservation
performance, low consumption, low using cost, safety and reliability. It can
be used for melting and holding at same time.
1.1 The furnace body is comprised of refractory layer, heat preservation
layer and insulation layer. The furnace hearth is casted by high strength
and unshaped refractory material. There is a pressure ring in the furnace
to extend the flame's stay time in the furnace, improve the melting
speed and reduce energy consumption. The heat preservation layer
and insulation layer are composed of ceramic fibers. Therefore, the
furnace body heat storage is small, temperature rise is fast, heat
preservation is good, energy consumption is low.
1.2 The burner fan, magnetic valve, igniting device and flame monitor
constitute as a whole. Turn on the power supply (220V), and the burner
can be started.
1.3 The furnace shell: steel plate for heavy duty furnace, 10mm thickness;
1.4 Natural gas consumption: 35m3/hour;
1.5 Natural gas supply pressure: 5000Pa;
1.6 Temperature of furnace hearth: 500-600℃;
1.7 Melting pool capacity: 2000Kg lead;
1.8 Furnace rotation speed: 1 circle/min;
1.9 Melting cycle: 2 hours per batch (including charging and melting time);
1.10 Diameter of charging hole: 510mm;
1.11 Fan: 3KW, 380V;
1.12 Overall size of rotary furnace: 3880*1850*2000mm (L*W*H)；
1.13 Furnace lining:
First layer: impermeable castable, heat resistant castable;
Second layer: Mullite insulation brick, Super thermal insulation ceramics,
Thermal insulation materials;
Third layer: Super thermal insulation ceramic fiberboard;
1.14 Electric rotating alternating structure of furnace body
(electric rotating reducer):
Rotating method: 360°positive and negative rotation structure;
Loading capacity: furnace weight 6ton+ lead liquid 2ton;
Reduction ratio: 1/85;
Motor capacity: 5.5KW.4P.380V.50HZ;
Rotating speed: 1RPM-3RPM;
Holding torque: 48KN.M;
2. Standard Configuration
2.1 Furnace body, 1 set
2.2 Automatic temperature control cabinet, 1 set
2.3 Transmission mechanism, 1 set
2.4 Fuel oil burner system, 1 set;
2.5 User manual 1 copy
3.1 Furnace installation.
3.1.1 Check whether the equipment is complete.
3.1.2 According to the installation instruction and actual situation of
the workshop, choose a suitable place for the furnace and electric cabinet.
3.1.3 After the installation position is confirmed, concrete foundation shall
be poured according to the installation drawing or bottom foot screws shall
be made according to the installation size. Lay the wires and pipes under the
ground. When installing the electric box, the user needs to fix the anchoring bolts.
3.1.4 Open the furnace cover, and check whether the furnace lining is well.
3.1.5 Connect the main circuit and control loop of the electric furnace
equipment respectively with rubber insulation wire and compensation wire
according to the external wiring diagram of the electric furnace.
3.1.6 All the wire tubes, furnace shell, control cabinet outside shell and power
stand should be grounded reliably. Cover the heating element leading end.
3.1.7 When the installation position is decided, the furnace body must be well
positioned with bolts. Confirm the position of the electric control cabinet
(the distance from the furnace body is not less than 4 meters). The operator
should prepare diesel oil, power and the main line.
During normal operation, charging the material at least 3 times per hour, and
at least 500kg each time. Try to keep more than 350kg of lead liquid in the furnace.
Reduce the tool shock against the furnace mouth when charging.
3.3 Transmission mechanism
Regular maintenance and overhaul of motor and gearbox is required to
ensure oil lubrication in gearbox.
4. Post Sales Service
Product warranty period: 1 year. The seller is responsible for repairing
the furnace or replacing the broken parts if faults are caused by manufacture
defects, but damages caused by wrong operations by the workers are not
included. (Easy-worn parts are not included in the warranty.)
Contact Person: Manager